Liner Conveyor Modules LCM100

Liner Conveyor Modules LCM100
Direct
Positioning
Fast!
3000mm/sec
5 μm
Resolution
Up to 15Kg
Payload


Next generation linear conveyor LCM100 supersedes belt conveyors and roller conveyors.

Features

  • Improve Cycle time
  • Increased throughput
  • Excellent maintainability
  • Reduced transport line space
  • Flexible line configurations
  • Shorter start-up time
  • Lower running costs
  • Long service life

To all customers who have concerns regarding your production line

The issues facing the manufacturing industry continue to increase each year: shortened lead time, reduced cost, increased product quality, support for small production lots of diverse types, and reduced installation space.At a single stroke, the LCM100 solves these issues by fundamentally overturning existing concepts of transport between manufacturing processes. Why not implement the next generation of production line with us?

Two-second reduction in cycle time. Here's why.

"Linear conveyor" overturns existing concepts of the production line.

01 Reduced transfer time

Transfer takt time can be reduced simply by switching to the LCM100 linear conveyor in place of the free-flow conveyor or roller conveyor frequently used for transfer between manufacturing steps.

Reduced transfer time Reduced transfer time

02 High-speed and high-accuracy transfer

  • Max. speed: 3000 mm/sec.
  • Max. acceleration: 2G
  • Max. load mass: 15 kg
  • Repeated positioning accuracy: +/−0.015 mm (standalone slider) Note
Note.
This is the repeated positioning accuracy for a standalone slider when positioning from one direction (single-side approach).
Note.
The positioning accuracy for the single-side approach after correction by RFID is 0.1 mm including the mutual difference between sliders.

03 Increased yield

Increased yield

Reduced transfer time

Features and effectiveness of modular production.

Modular production allows highly flexible line structure.

01 Save equipment space.

  • Since the movement direction can be changed, the same processes are made common. This makes the equipment compact and results in cost reduction.
  • Forward and backward movement at a high speed can be set freely.
  • Flexible actions such as moving only some sliders backward is possible.

Numerical values are used for setting transfer distance and stop positions

Reduced transfer time

02 Can be moved efficiently between processes with different takts

  • Narrow pitch movement is possible.
  • Movement time can be reduced by combining the use of different movements, such as using pitch-feed for the same processes in short-time processes while transferring three workpieces at the same time at a high speed in long-time processes.

03 Workpieces do not need to be retracted

  • As the work moves down, you can assemble and process them on the transfer line.
  • Eliminates having to retract the work from the pallet to the work table.
  • Reduces costs.

Reduced transfer time

04 Significant reduction of start-up time

  • Just connect modules for easy construction of a transfer line.
  • Lifting cylinders, sensors, stoppers, and other complex parts are not necessary.
  • Operations can be performed by using only the LCC140 Controller.
  • Economical as excess modules can be used for other lines or stored for maintenance.

Reduced transfer time

05 Construct branching lines, joint lines, and other lines in flexible configurations.

  • Layout examples by combining modules with circulation mechanisms

Reduced transfer time

Additional modules provide expandability.

A variety of modules for different needs are provided.

Flexible set-up of the slider's acceleration/deceleration, forward/backward movement, positioning, and other actions.The variety of possible line structures has been greatly expanded to supersede conventional models.

variety of modules

01 Belt modules can be selected to your needs

Genuine new Yamaha belt modules are included in the lineup.

  • Low price...Using modules only for return processes and interprocess transfer will help reduce the facility cost.
  • Easy control without controllers and no need to create robot programs

Pin Number Signal Role
A1 +24V Power connection
A2 GND DC24V(+/−10%)
A3    
A4 Optional sensor L Detection output
A5 Optional sensor C Detection output
A6 Optional sensor R Detection output
A7 ALARM output Alarm output
A8 SPEED output Speed output
B1 ALARM-RESET input Alarm reset input ON [L]:reset. OFF [H]:normal.
B2 INT.VR/EXT input Speed setting device switching input ON [L]:internal. OFF [H]:External.
B3 CW/CCW Rotation switching input ON [L]:CW. OFF [H]:CCW
B4 RUN/BRAKE Brake input ON [L]:run. OFF [H]:momentary stop.
B5 START/STOP Start/stop input ON [L]:run. OFF [H]:stop.
B6 VRL − side Speed setting current power
B7 VRM + side DC 0 − 5V 1mA or higher
B8 VRH (When a dedicated speed setting device used)

Greatly decreased design and production labor

The guide connections, connection height, and stroke length are completely compatible between belt and linear modules. Reduced design and production labor will help speed up the start-up time. Note1

Note1. The belt module and the linear module have different depths.

belt module

02 Easier to design and implement

  • LCM100-2MT, a module for circulation, is available to insert or eject a slider into or out of a line.
  • Also can be used for a return mechanism.

LCM100-2MT

We welcome consultations on proposals for customized design, design drawing presentation, etc., to create return units best fitting your request. For details, contact our sales representatives.

Excellent maintainability.

Standardization of module structure and parts ensures easy part exchange and maintenance.

Loss-free transport that was not possible with conventional conveyors can be achieved with LCM100. Reduce losses while increasing profitability.

01 Optimal for small batch production of various product types

  • No need for mechanical stoppers or sensors. Change layout easily.
  • Reconstruction can be finished quickly by just changing the program to set a stop position.
  • Frequent unit changes for different models can be handled flexibly.

Reduced transfer time

02 Quick recovery by replacing the slider when machine trouble occurs

  • Parts can be replaced easily.
  • Parts can be kept for maintenance as they are standardized.
  • Possible to minimize the downtime of a production line.

03 Easy maintenance

  • Motors and scales do not make contact and are free from abrasion.
  • As only the rails are sliding parts, dust generation is low.
  • There are only a few consumable parts, which mean a long service life.

Reduced transfer time

04 Significant reduction of start-up time

  • Just connect modules for easy construction of a transfer line.
  • Lifting cylinders, sensors, stoppers, and other complex parts are not necessary.
  • Operations can be performed by using only the LCC140 Controller.
  • Economical as excess modules can be used for other lines or stored for maintenance.

Reduced transfer time

System configuration diagram (when 3 sliders are connected)

diagram

Static tolerable load of slider

Static loads shown below are tolerable as references when performing the screw tightening, part assembly, or light press-fitting on the slider.

load of slider

FA
A(mm) Payload
5kg 10kg 15kg
0 2550 1560 1270
10 1790 1280 1170
20 1380 780 630
30 1130 520 420
40 900 390 310
50 720 310 250
60 600 260 210

Note. The loads shown above are tolerable loads at a position "A" mm away from the center of the guide rail.

load of slider

FB
Payload
5kg 10kg 15kg
38

load of slider

FC
C(mm) Payload
5kg 10kg 15kg
0 1190 850 780
10 970 710 650
20 760 610 560
30 630 530 490
40 540 480 430
50 470 430 390
60 410 390 360

Note. The loads shown above are tolerable loads at a position "C" mm away from the slider upper surface.


Basic specifications

linear conveyor module

linear conveyor module
Drive method Moving magnet type, Linear motor with flat core
Repeat positioning accuracy +/−0.015 mm (single slider) Note1/
width 0.1 mm (mutual difference among all sliders) Note2
Scale Electromagnetic type / resolution 5 μm
Max. speed 3000 mm/sec
Max. acceleration 2 G
Max. payload 15 kg Note3 Note4
Rated thrust 48 N
Total module length 640 mm (4M) / 480 mm (3M) / 400 mm (for 2MT circulation)
Max. number of combined modules 16 (total length: 10240 mm)
Max. number of sliders 16 (when 16 modules are combined)
Min. pitch between sliders 420 mm
Mutual height difference between sliders 0.08 mm
Max. external size of body cross-section W 136.5 mm × H 155 mm (including slider)
Bearing method 1 guide rail / 2 blocks (with retainer)
Module weight 12.5 kg (4M) / 9.4 kg (3M) / 7.6 kg (2MT)
Slider weight 2.4 kg / 3.4 kg (when the belt module is used.)
Cable length 3 m / 5 m
Controller LCC140

Note1. Repeated positioning accuracy when positioning in the same direction (pulsating).
Note2. Positioning accuracy in the pulsating when using the position correction function with the RFID.
Note3. Weight per single slider.
Note4. When used together with the belt module, the max. payload becomes 14 kg since the parts dedicated to the belt are attached to the slider.

Belt Module

Drive method Belt back surface pressing force drive
Bearing method 1 guide rail / 2 blocks (with retainer)
Max. speed 560 mm/sec
Max. payload 14 kg
Module length 640 mm (4B) / 480 mm (3B)
Max. number of sliders 1 slider / 1 module
Main unit maximum cross-section outside dimensions W 173.8 mm × H 155 mm (including slider)
Cable length None
Controller Dedicated driver (Included)
Power supply DC 24 V 5A
Communication I/F Dedicated input/output 16 points
Module weight 11.2 kg (4B) / 8.8 kg (3B)

LCC140 (controller for LCM100)

Controllable robot Linear conveyor module LCM series
Outside dimensions W402.5×H229×D106.5mm
Main body weight 4.8 kg
Input power voltage Single-phase AC200 to 230V +/−10% or less (50/60Hz)
Maximum power consumption 350VA (LCM100-4M 1 slider is driven.)
External input/output SAFETY
RS-232C (dedicated to RFID)
RS-232C (for HPB / doubles as POPCOM+)
Network option CC-Link Ver. 1.10 compatible, Remote device station (2 stations)
DeviceNet™ Slave 1 node
EtherNet/IP™ adapter 2 ports
Programming box HPB, HPB-D (Software version 24.01 or later)

Yamaha SCARA Robot

SCARA